Intermittent Cartoner
Intermittent Cartoner
The AP 1600 is a reliable and robust intermittent cartoner, ideal for packaging a variety of products, including bottles, blisters, tubes, and more. It is widely used in industries such as food, pharmaceuticals, nutraceuticals, and personal care. This compact yet efficient machine handles carton erection, insertion of pre-folded leaflets, embossing and coding on carton flaps, as well as carton sealing with either tuck-in or hot melt glue. The AP 1600 is designed for both standalone operations and seamless integration into automated packaging lines.
Standard Features
- Compact footprint allows easy access, cleanup and maintenance. The cartoner design provides separation between intermittent motion drive and product handling.
- Durable and proven Intermittent performance, output rate is between 40 ~ 50 cartons per min. (Adapting Mitsubishi Intermittent system, Japan)
- Control System: PLC (Mitsubishi, Japan) with user friendly Touch Control Panel: 8″ Colored(Fuji, Japan or equivalent brand), operator is easy to setup and operate the cartoner.
- 3-Level Password Protection is provided for production management.
- Both carton and leaflet pick off from carton and leaflet magazine, reliable carton erection and leaflet insertion are guaranteed.
- Alarm devices for:
– Carton pick-up failure
– Product insertion error
– Product jam error
– Over torque - ISO 9001:2015 certificated.
Technical Specifications
Available Options
- Tube feeding conveyor attachment
- Blister Loader Magazine
- Extended Bucket Conveyor
- Custom-made product Format Part
- Hot Melt Glue Sealing
- Stainless Steel Construction
- Embossing Coding Unit
- Pre-Folded Leaflet Insertion Device
- 3-Color Tower Stack Light
- 21 CFR Part 11 compliance
The dimensions provided are for the standard machine. Conveyor length can be extended and may vary depending on the selected options. This machine is capable of operating as a standalone unit or as part of an integrated automated packaging line. All CVC equipment includes a one-year parts warranty. Full warranty details are available in our equipment proposals or on our website.
AP 1600 Technical Specifications
| Applicable Product | Bottle, Blister and Tube |
|---|---|
| Applicable Bottle Size |
Diameter: ⅜" to 2 ½" (11 mm - 65 mm) Height: 2 ⅛" to 8 ½" (55 mm - 215 mm) |
| Carton Size Range (L x W x H) |
Min.: 2 ⅜" x ⅝" x ¾" (60 mm x 16 mm x 20 mm) Max.: 8 ⅝" x 2 ¾" x 4" (200 mm x 70 mm x 100 mm) |
| Folded Leaflet Dimensions (L x W) |
Min.: 4" x ⅝" (100 mm x 15 mm) Max.: 7 ⅞" x 1 ⅝" (200 mm x 40 mm) |
| Power Source | 220V, 50/60 Hz, 1 Phase |
| Power Consumption | 1500 VA (7 A) |
| Air Pressure | 4 bar (60 psi) (ISO 8573-1) |
| Air Consumption | 140 NL/min (5 CFM) |
| Machine Dimensions (L x W x H) | 3'-8" x 2'-2" x 6'-11" (1104 mm x 650 mm x 2090 mm) |
| Speed | Up to 40~50 cartons per minute (subject to trial test confirmation) |
| Machine Weight | 720 kg (1588 lbs) |
| Noise Level | 78 dB |
