Vial Crimper
Vial Crimper
AP 3034-2V Vial Crimper is equipped with two crimping heads, delivering reliable and consistent performance. The machine achieves a maximum output of up to 60 bottles per minute, making it ideal for high-efficiency vial sealing operations.
Standard Features
- Production Output is up to 60 bottles per min. (Actual output will be depending on customer’s and caps. Our factory evaluation is required.)
- Siemens PLC and 7” touch screen panelHMI.
- Up to 50 recipes which allow operator to perform quick storage and recall of crimping job memory.
- Main drive system is servo motor driven.
- Servo motor driven system is applied for consistent alu. cap crimping application.
- Production output is up to 60 vials per min.(Actual output will be depending on customer’s and caps. Our factory evaluation is required.)
- 2 servo driven crimping heads.
- Easy changeover for different vial format format parts-star wheel set.
- Pneumatic bottle gripper.
- Safety guard with safety switches.
- Standard Features: Machine table is neat and easy to clean.
- CE standard PC safety guard.
- Stainless steel construction, meeting GMP regulations.
- Type 304 stainless steel bin, frame, enclosure panels.
- ISO 9001 : 2015 certified.
Technical Specifications
Available Options
- Vial infeed loading tray
- Infeed / outfeed conveyor extensions
- Infeed rotary table / Rotary accumulation table
- Laminar Flow System
- Stand-alone control cabinet
- Cap hopper/elevator
- Missing alum. cap chkeck / crooked cap check
- Various cap checks: missing cap, crooked cap are in conjuction with bottle reject system.
- Alum. cap format part-cap chute & 2 crimping heads
- Vial format part
- 21 CFR PART 11 compliant
- OPC UA server for data collection
The dimensions provided are for the standard machine. Conveyor length can be extended and may vary depending on the selected options. This machine is capable of operating as a standalone unit or as part of an integrated automated packaging line. All CVC equipment includes a one-year parts warranty. Full warranty details are available in our equipment proposals or on our website.
| AP 3034-2V Vial Crimper - Technical Specifications | |
|---|---|
| Productivity | Up to 60 Bottles per Minute (BPM) based on 10ml round bottle (subject to trial confirmation) |
| Applicable Bottle |
Cap: Various aluminum caps (*) * For press-on caps, please consult with AP Engineering team. Bottle: Various vial bottles (**) ** For irregular shaped bottles, please consult with AP Engineering team. |
| Applicable Size |
Vial Diameter: Ø⅞" to Ø3 ½" (Ø23 to Ø90 mm) Vial Height: 1 ¾" to 4" (45 to 100 mm) Aluminum Cap Diameter: ؾ" to Ø2" (Ø20 to Ø50 mm) Aluminum Cap Height: ¼" to 1" (8 to 25 mm) |
| Power Supply | 220 V, 60 HZ, 3 PH |
| Power Consumption | 3,500 VA (9 Amp) |
| Air Pressure | Minimum 87 psi (6 bar) (ISO 8573-1) |
| Air Consumption | 0.7 CFM (20 NL/min.) |
| Machine Dimensions | 10'-10" x 5'-2" x 7'-3" (3300 x 1560 x 2200 mm) |
| Net Weight | 1,560 kg (Not including vibrator) |
